Affiliated Companies: Excel Industries, Inc. and H.K. Holdings, Inc.

1200 Ton AP & T Blanking, Embossing & Cutoff Line

Ref # 8803-HK

Click on photo to enlarge

YEAR: 1996


1200 TON AP&T (LAGAN) BLANKING, EMBOSSING AND CUT OFF LINE

MODEL: LMB-12000-13-09

PRESS NO. 1

PRESS TYPE LMB-12000
PRESS FORCE, STEPLESS ADJUSTMENT: 1200 TON (12000 kN)
STROKE LENGTH, STEPLESS ADJUSTMENT: 0 - 19.7" (0 - 500 mm)
MAX. SHUT HEIGHT: 39" (1000 mm)
CLOSING SPEED: 1"/sec. - 9.6"/sec.
PRESSING SPEED: 0.12"/sec. - 1.2"/sec.
BED SIZE: 70.8" x 51" (1800 x 1300 mm)
FRAME OPENING L-R x F-B: 51" x 35" (1300 x 900 mm)
POWER SUPPLY: 460 V, 60 HZ, 500 A
APPROX. WEIGHT: 119,000 LBS.

PRESS NO. 2

PRESS TYPE MH4-1000-08-08
PRESS FORCE: 100 TON (1000 kN)
STROKE LENGTH: 7.9" (200 mm)
MAX. SHUT HEIGHT: 20" (500 mm)
BED SIZE: 42" x 42" (1070 x 1070 mm)
FRAME OPENING L-R x F-B: 31" x 31" (800 x 800 mm)
APPROX. WEIGHT: 11,900 LBS.

CUTOFF SHEAR TYPE AKS-500-40
SHEARING FORCE: 40 TON (400 kN)
MAXIMUM SHEARING WIDTH: 20" (500 mm)
APPROX. WEIGHT: 1,400 LBS.

PUMP UNIT:
PUMP CAPACITY (HP1): 95 G/MIN (360 l/MIN)
PUMP CAPACITY (HP2): 45 G/MIN (170 l/MIN)
EL MOTOR (M1): 115 HP (86 KW)
PUMP CAPACITY (HP3): 95 G/MIN (360 l/MIN)
PUMP CAPACITY (HP4): 17 G/MIN (65 l/MIN)
EL MOTOR (M2): 115 HP (86 KW)
PUMP CAPACITY (HP20): 74 G/MIN (280 l/MIN)
PUMP CAPACITY (HP30): 8 G/MIN (30 l/MIN)
EL MOTOR (M3): 10 HP (7.5 KW)
MAX. WORKING PRESSURE: 4,400 PSI (30.5 MPA)
CAPACITY OF HYDRAULIC OIL RESERVOIR: 581 GALLONS (220 LITER)

VOLTAGE: 460 V, 60 HZ.
ELECTRICITY SUPPLY: 500 AMP

-STRIP STRAIGHTENER - TYPE RMA-60-500
COIL WIDTH: 20" (500 mm)
MAXIMUM THICKNESS: 0.118" STEEL
0.157" ALUM
NUMBER OF FEEDING-IN ROLLS: 2
NUMBER OF STRAIGHTENING ROLLS: 9
ROLL DIAMETER: 2.4" (62 mm)
DRIVING FORCE: ELECTRIC MOTOR
SPEED CONTROL: FREQUENCY CONVERTER,
0 - 33 FT/MIN (0 - 10 m/MIN)
LOOP CONTROL: MEASURING WHEEL

-SERVO ROLL FEEDER - TYPE AE 95-500
MAXIMUM COIL WIDTH: 20" (500 mm)
NUMBER OF ROLLS: 2
ROLL DIAMETER: 3.7" (95 mm)
DRIVING FORCE: ELECTRICAL SERVO
SPEED: 0 - 98 FT/MIN (0 - 30 m/MIN)
MAXIMUM THICKNESS: 0.118" STEEL
0.157" ALUM
ROLL PRESSURE: PNEUMATIC

-STACKING EQUIPMENT LS:
MODEL: AUTO ARM 604/S
SERIAL NUMBER: 2893
YEAR BUILT: 1995
HORIZONTAL STROKE: 27" (700 mm)
VERTICAL STROKE: 1.57" (40 mm)
CYCLE TIME: 2.4 SEC.
MATERIAL OF BLANK: ALUMINUM DISKS
SIZE OF WOODEN PALLET: 24" x 24" (610 x 610 mm)
MINIMUM DIAMETER OF DISK: 9.62" (244.5 mm)
MAXIMUM DIAMETER OF DISK: 16" (405.8 mm)
MAXIMUM THICKNESS OF DISK: 0.118" (3 mm)
MAXIMUM HEIGHT OF PACK: 20" (500 mm)
MAXIMUM TEMP OF BLANK: 40 DEG. C
INSTALLED POWER: 7 KVA
RATED VOLTAGE: 460 V
Nr. PHASES: 3 PHASE
FREQUENCY: 60 HZ.
RATED CURRENT: 9 AMPS
COMPRESSED AIR PRESSURE AT ENTRY: 87 PSI (6 BAR)
AIR CONSUMPTION: N1 / 1' 50

DESCRIPTION OF OPERATION:

AP&T HYDRAULIC PRESS TYPE LMB - 1200 TONS

IN GENERAL:

AP&T PRESS TYPE LMB REPRESENTS A BREAKTHROUGH IN PRESSING TECHNIQUE WITH
REGARD TO TECHNOLOGY AS WELL AS FLEXIBILITY. BY USING THE LATEST DEVELOPMENTS
IN MECHANICS, HYDRAULICS AND ELECTRONICS, CONSIDERABLE IMPROVEMENTS HAVE BEEN
OBTAINED BOTH IN EFFICIENCY AND PRODUCTION. THIS PRESS CAN BE USED FOR VARIOUS
PRESS METHODS, ESPECIALLY FOR BLANKING, BENDING, FORMING AND COINING.

FRAME:

THE PRESS FRAME IS A BOLTED CONSTRUCTION, MANUFACTURED IN HIGH QUALITY STEEL.
THE OVERALL DIMENSIONS OF THE FRAME GUARANTEE ABSOLUTE RIGIDITY EVEN WHEN
WORKING THE PRESS AT FULL CAPACITY IN AUTOMATIC OPERATION. THIS RIGID AND
RELIABLE CONSTRUCTION GIVES A LONG LIFETIME FOR BOTH PRESS AND TOOLING,
AND ALSO KEEPS A LOWER SOUND LEVEL WHEN BLANKING.

THE FRAME IS OF A FOUR (4) COLUMN DESIGN WITH LARGE APERTURES ON ALL FOUR
SIDES MAKING TOOL CHANGE AS WELL AS AUTOMATIC OPERATION OF THE MACHINE SIMPLE.
THE MAIN SLIDE HAS A LONG EIGHT (8) SIDED GUIDING AGAINST THE FRAME SIDES.
THE GUIDING IS OF MATERIAL TYPE ROBALON HP.

PRESS BED:

THE PRESS BED IS FULLY MACHINED OF HIGH QUALITY STEEL AND IS SUPPORTED IN THE
FRAME AND DIMENSIONED TO GUARANTEE A MINIMUM DEFLECTION AT MAXIMUM LOAD.

MAIN SLIDE AND CYLINDER:

THE MAIN SLIDE IS DOUBLE ACTING AND GUIDED DIRECTLY ON TO THE FRAME COLUMNS.
THE GUIDES ARE ADJUSTABLE. THE LONG EIGHT (8) SIDED DESIGN GIVES STABILITY
AND PARALLELISM WHICH CONTRIBUTES TO ACCURATE DRAW RESULTS AND LONG TOOL LIFE.

THE CYLINDER IS A PART OF THE MAIN SLIDE. THE PISTON IS HARDENED AND GROUND
AND ALL SLIDING SURFACES ARE FITTED WITH GUIDE RINGS MADE OF SPECIAL REINFORCED
LOW FRICTION MATERIAL. THIS DESIGN IN COMBINATION WITH HIGH PRESSURE COMPACT
SEALS MINIMIZES THE RISK OF LEAKAGE AND GUARANTEES A LONG LIFE CONSTRUCTION.

TRANSPORT CYLINDERS:

TWO (2) DOUBLE ACTING TRANSPORT CYLINDERS ARE USED FOR ACHIEVING A HIGHER
CLOSING SPEED. THE TRANSPORT CYLINDERS ARE MOUNTED ONE ON EACH SIDE OF THE
MAIN CYLINDER. DURING THE CLOSING STROKE OIL IS SUCKED IN ON THE PLUS SIDE
OF THE MAIN CYLINDER BY MEANS OF A PREFILL VALVE. AT THE RETURN STROKE,
THE OIL IS PRESSED OUT FROM THE PLUS SIDE OF THE MAIN CYLINDER, AS WELL AS
FROM THE TRANSPORT PISTONS, BACK TO THE TANK, BY PUTTING PRESSURE ON THE
MINUS SIDE OF THE TRANSPORT CYLINDERS.

HYDRAULICS:

THE HYDRAULIC PUMP UNIT IS MOUNTED ON THE TOP OF THE PRESS, AND CONSISTS OF
TWO (2) PUMPS, TWO (2) ELECTRIC MOTORS WITH A FLEXIBLE SHAFT COUPLING AND
THE HYDRAULIC POWER PACK. THE MAIN PUMP IS OF AN AXIAL PISTON DESIGN WITH
A VARIABLE DISPLACEMENT AND A CONSTANT POWER CONTROL, AS WELL AS AN ELECTRICAL
FLOW REGULATOR. THE PUMP IS CONTROLLED BY A SEPARATE SERVO SYSTEM. THE POWER
CONTROL UNIT ALSO WORKS AS AN EFFICIENT HYDRAULIC OVERLOAD PROTECTION FOR THE
ELECTRIC MOTOR.

THE HYDRAULIC SYSTEM IS CONSTRUCTED WITH SEAT VALVES OF A TWO-WAY CARTRIDGE
TYPE. ALL VALVES ARE MOUNTED ON TO MANIFOLDS BLOCKS WHICH GIVES A MINIMUM OF
TUBING AND MAKES THE VALVES EASILY ACCESSIBLE FOR ADJUSTMENT AND SERVICE.
PRESSURE REGULATION AND PUMP FLOW ARE CONTROLLED BY PROPORTIONAL VALVES.
THE HYDRAULIC SYSTEM IS CONSTRUCTED TO ACHIEVE LOWEST POSSIBLE PRESSURE FALL,
WHICH ALSO MINIMIZES THE ENERGY CONSUMPTION AND THE HEAT GENERATED.

THE PUMP UNIT, WHICH IS EQUIPPED WITH A SEPARATE COOLING AND FILTERING SYSTEM,
IS SUPPLIED WITH A WATER/OIL COOLER. THE HYDRAULIC SYSTEM IS ALSO EQUIPPED WITH
AIR FILTER, TEMPERATURE REGULATOR AND LEVEL INDICATOR WITH ALARM. THE OIL FILTER
IS A DISPOSABLE LOW PRESSURE FILTER AND EASY TO EXCHANGE. FILTER DIMENSIONED
FOR 10 MICRO/M ABSOLUTE. A FILTER GUARD TELLS WHEN EXCHANGE IS REQUIRED.

WORKING PLATFORM:

WORKING PLATFORM IS MOUNTED AROUND THE HYDRAULIC UNIT ON 3 SIDES.

CENTRAL ELECTRICS:

THE MAIN ELECTRICAL CABINET OF THE PRESS IS FLOOR MOUNTED. THE MAIN ELECTRICAL
CONTROL PANEL INCLUDES STAR DELTA CONTACTORS, LOW VOLTAGE RELEASE, TRANSFORMERS,
MAIN FUSES AND OPERATION RUNNING METER.

PRESS CONTROL SYSTEM:

THE PRESS IS EQUIPPED WITH SEPARATE POWER CABINET AND CONTROL CABINET BOTH
FLOOR MOUNTED. THE CABINETS CONTAIN START CONTACTORS, TRANSFORMERS FOR THE
CONTROL SYSTEM, SERVO SYSTEM AND PLC-SYSTEM.

THE CONTROL PANEL OF THE PRESS IS PLACED IN A FLOOR MOUNTED CABINET. THE PANEL
CONTAINS AN OPERATOR'S PANEL, KEYPAD AND CONTROL BUTTONS FOR MANUAL OPERATION
OF THE PRESS FUNCTIONS. THE PANEL ALSO CONTAINS A PRESS FORCE DISPLAY.

THE OPERATORS TERMINAL IS OF A PANEL VIEW TYPE AND THE TOOL DATA IS STORED IN
THE PLC. CONDITIONS AND COMMANDS FOR CYLINDER AND MACHINE FUNCTIONS ARE ENTERED
AS POSITION, FORCE, DWELL TIME, SPEED ETC.

SHOULD ANY INTERRUPTION OF THE PRODUCTION OCCUR, DATA OF THE INTERRUPTION SUCH
AS TYPE OF FAULT, TIME OF FAULT, WILL BE NOTED IN THE SYSTEM FOR LATER DISPLAY
AND ANALYSIS.

SAFETY EQUIPMENT:

THE PRESS IS AS STANDARD EQUIPPED WITH ELECTRICALLY INTERLOCKED PROTECTIONS,
WHICH ARE EASY TO OPEN. THE PRESS IS INTENDED FOR AUTOMATIC OPERATION.

NOISE LEVEL:

THE NOISE LEVEL MEASURED AS EQUIVALENT NOISE LEVEL IN DB DOES NOT EXCEED
80 DB, MEASURED 1 M FROM THE PRESS TABLE ON THE OPERATORS SIDE AND 1.6 M
ABOVE FLOOR LEVEL.

AP&T BLANKING PRESS TYPE MH4 - 100 TONS

MECHANICS:

- FOUR COLUMN PRESS.
- FREE PASSAGE THROUGH THE ROUND GUIDE COLUMNS.
- HIGH DYNAMIC AND STATIC RIGIDITY OF THE PRESS BY HEAVY MATERIAL DIMENSIONING.
- TIE RODS THROUGH THE COLUMNS FOR PRE-TENSION OF THE PRESS.
- THE COLUMNS WORK AS GUIDING FOR THE SLIDE PLATE.
- THE SLIDE PLATE IS EQUIPPED WITH GUIDE BUSHINGS.
- SOLID PRESS TABLE (BOTTOM PART) AND SLIDE PLATE.
- DOUBLE ACTING PRESS CYLINDER(S) BUILT-IN IN THE UPPER PLATE.
- THE MAIN CYLINDER IS EQUIPPED WITH A COUNTER PRESSURE VALVE.

HYDRAULICS:

COMMON WITH THE 1200 TON PRESS.

ELECTRIC AND CONTROL CENTRAL:

COMMON FOR THE COMPLETE LINE.

DOCUMENTATION:

THE PRESS IS DELIVERED WITH ELECTRICAL, HYDRAULIC AND MAINTENANCE MANUALS.

NOTE: ALL SAFETY DEVICES AND REGULATIONS ARE THE RESPONSIBILITY OF THE BUYER.
SELLER ASSUMES NO LIABILITY WHAT-SO-EVER.

REMOVED AND IN STORAGE:
- 1200 TON PRESS LOCATED IN WISC.
- BALANCE OF EQUIPMENT IS LOCATED IN ROCKFORD, IL.

THE 1200 TON PRESS IS AVAILABLE TO BE SOLD SEPARATELY, IF DESIRED.
PLEASE INQUIRE ABOUT PRICE.







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